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Tray handling lines

Tray handling lines

READY MEALS DOSING LINE FT-TP-RM

The Kometos Finntray ready meals production line is a flexible loading system for various cooked or fresh products like rice, macaroni, pasta, spaghetti, carrot, potato, and meat, fish or seafood components as well as liquid components to create a ready meal. The lines are built by combining weight-based and volume-based solid dispensers and liquid dispensers.

Components can be packed in variety of trays of different sizes and shapes according to customer´s needs. Adjustable denesters for several traysizes are available. Manual working stations for manual loading can be incorporated in the line. Manual working stations can be equipped with load cells to determine the exact weight of the product loaded to minimize the give-away and maximize your profit.

The final weight is adjusted to a fixed weight by adding sauce with a Finntray sauce depositor. Other components such as spices, seasoning, cheese etc. are added in the trays as well with different depositors.

The equipment are integrated with tray packaging and Tecnovac tray closing machines.  Checkweighers, metal detectors or x-ray as well as robotized case packers can also be integrated in the line. Complete solutions are available through Kometos. Materials and components have been chosen with greatest care to ensure maximum performance, high hygienic level as well as easy and effective cleaning process and to ensure product exchange.

LASAGNE LINE FT-TP-LL

The Kometos Finntray lasagne line is an overall system for different lasagne products. The lines are built by combining a tray dispenser, trolley dock with mixer and pipe outlet for pump, a Nestan 2-headed volume-based dispenser, a cobot, a closing and decking machine, a metal detector, FT conveyor solutions and a tray sealing device from our partner Tecnovac Srl.

The products can be packed in cardboard or plastic trays of different sizes according to customer´s needs. There are adjustable tray dispensers (30 trays / min. if needed) for trays of different sizes.. Manual working stations can be incorporated to the line for manual compression. Working stations can be equipped with load cells to determine the exact weight of the product loaded to minimize the loss and maximize the profit.

Nestan volume-based dispenser is used to dispense the sauce (1 -2) in layers with pasta plates set by the cobot. The weight is balanced to the quantity weight by adding the amount of sauce required for the last layer. With the help of a conveyor solution, the trays are transferred to a possible cheese dispenser; cheese is added on top of the products with a vibrating dispenser.

The tray is then transferred by conveyor to the tray sealing machine, which pre-attaches the lid over the tray and then attaches it (15 strokes / min.). The tray can be closed with either a lid or a film. The tray also passes through a metal detector. After the metal detector, the trays are moved to loading area to wait for the packaging.

After the line, the finished product moves to the freezer tunnel and from there to the frozen storage. Kometos delivers the overall solution together with Tecnovac Srl. Materials and components have been chosen with greatest care to ensure maximum performance, high hygienic level and easy and efficient cleaning process.

Select model
Product number 1201000200

Technical information

Based on weight, depending on the product, 2 dosing units, 25 – 35 portions / minute
Based on volume, 1 – 3 dosing units, 30 – 90 portions / minute
Dosing range 50 – 500 gr, possibility also as multidosing
READY MEALS DOSING LINE FT-TP-RM

Technical information

Capacity Depending on products 20 – 60 trays / min.
Denesters Denester manually adjustable for M4 – M8 plastic trays. Styrofoam and cardboard trays optional. Empty tray buffer conveyor for up to 30 min production.
Construction Fully food contact approved materials. AiSi 304 grade stainless steel and food contact approved plastic grades.
Control system Plc Kometos / Siemens S7 with colour touch-screen operator interface. Remote access option for service connection. Data recording & collection software available as option.
IP Class IP 65
Power supply 400 V/50 Hz, 16 A
Air supply 6 bar, 50 l/min
Lay-out Several lay-out options available
Dosing units solids Weight based dosing or volume based dosing according to product.
Dosing units sauce Volume based dosing for liquid or semi-liquid components that can be pumped. Multiple dosing heads (2 – 6) possible. Paint-function available.
Dosing units spices etc Vibratory or rifle wheel depositors depending on product.
Product number 1201000160

Technical information

Dosage size 200 – 500 gr
Capacity 200 – 300 portions / hour
LASAGNE LINE FT-TP-LL

Technical information

Capacity Depending on the products, 200 – 300 trays / h, depends on the amount of pasta plate and sauce.
Length of the line appr. 15 m.
Portion size 200 – 500 gr.
Tray dispensers Tray dispensers manually adjustable for cardboard- and plastic trays of different sizes.
Construction Fully food contact approved materials. AiSi 304 grade stainless steel and food contact approved plastic grades.
Control system Plc Kometos / Siemens S7 with colour touch-screen operator interface. Remote access option for service connection.
IP Class IP 65
Power supply 400 V/50 hz, 16 A
Air supply 6 bar, 50 l/min
Dosing units, solids Weight-based or a volume based dosing according to the product.
Dosing units, sauce Volume based dosing for sauce or semi-liquid components, that can be pumped. Also available with a weight correction function.
Dosing units Vibrating dispenser for example grated cheese.
Product container volume 200 l (2 pcs, if necessary) trolley dock with mixer and pipe outlet for pump.
Product number 1201000300

Technical information

Compressed air dispenser less than 40 trays / min. capacity
Electric dispensers 60 – 140 trays / min. capacity
Possibility to change the tray size even without the tools. Max. traysize 280 x 360 mm
Automatic feeding conveyor for tray stack available
TRAY DISPENSER 1

Technical information

Products Cardboard-, plastic- or aluminium trays of different sizes.
Speed 25 – 35 trays / min.
Actuator Pneumatic / electric
Control system Plc Kometos / Siemens S7 with colour touch-screen. The dose size is adjusted from the operating panel.
Product number 1201000301

Technical information

Compressed air dispenser less than 40 trays / min. capacity
Electric dispensers 60 – 140 trays / min. capacity
Possibility to change the tray size even without the tools. Max. traysize 280 x 360 mm
Automatic feeding conveyor for tray stack available
TRAY DISPENSER 2

Technical information

Products Cardboard-, plastic- or aluminium trays of different sizes.
Speed 50 – 90 trays / min.
Actuator Pneumatic / electric
Control system Plc Kometos / Siemens S7 with colour touch-screen. The dose size is adjusted from the operating panel.
Product number 1201000320

Technical information

Capacity: 1 -line
400 gr. / 700 gr. max 25 trays / min, 1500 trays / hour
700 gr. / 1100 gr. max.12,5 trays / min, 750 trays / hour
COVERING MACHINE + CONVEYOR, 1-LINE

Technical information

Functions Inlet with a pusher or a conveyor, inlet synchronisation, movement of the tray by electric servo or pneumatically, checking the opening of the tray, pre-bending of the edges of the tray, setting the lid, pressing and removing the tray with a removal pusher or conveyor.
Track height 900 mm ± 50 mm
Buffer magazine for lids standard appr. 600 mm
Conveyor 1 pc
Capacity 400 gr / 700 gr. max. 25 trays / min, 1500 trays/ h 700 gr. / 1100 gr. max. 12,5 trays / min., 750 trays / h
Actuator Electric servo motor / pneumatic
Control system Kometos, Siemens plc colour display.
Accessories Shields and covers with safety limit switches.
Product number 1201000330

Technical information

Capacity: 2 -line
400 gr. / 700 gr. max 50 trays / min, 3000 trays / hour
700 gr. / 1100 gr. max. 25 trays / min, 1500 trays / hour
COVERING MACHINE + CONVEYORS, 2-LINE

Technical information

Functions Inlet with a pusher or a conveyor, inlet synchronisation, movement of the tray by electric servo or pneumatically, checking the opening of the tray, pre-bending of the edges of the tray, setting the lid, pressing and removing the tray with a removal pusher or conveyor. 2 machines next to each other.
Track height 900 mm ± 50 mm
Buffer magazine for lids standard appr. 600 mm
Conveyor 2 pcs
Capacity 400 gr / 700 gr. max. 50 trays / min, 3000 trays / h 700 gr. / 1100 gr. max. 25 trays / min., 1500 trays / h
Actuator Electric servo motor / pneumatic
Control system Plc Kometos / Siemens S7 colour display.
Accessories Shields and covers with safety limit switches.
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Tray handling lines